Scientific Publications



Performance Evaluation of Dynamic HV Cables with AL Conductors for Floating Offshore Wind Turbines    

Presented at the IOWTC2019, 3rd-6th November of 2019, St. Julian’s, Malta.
Floating Offshore Wind turbine installations will require HV dynamic power cables to be connected to the longer length static export power cables. Experience from offshore wind installations has highlighted the criticality of power cables, underlining the need for high integrity, yet cost effective cable solutions. This paper will assess the mechanical performance and load parameters for an Aluminum power conductor cable. Whilst copper is the conventional choice due to its lower resistive losses, Aluminum cores are increasingly used for static power cables, due to their benefits regarding overall cable weight and material cost. The work presented adopts a coupled aero-elastic and hydrodynamic modelling approach to simulate the behavior of the well-documented OC4 semi-sub platform, together with the 5MW NREL wind turbine. The model allows a direct comparison between the two cable types, maintaining the overall system and environmental conditions. The results inform the design envelope for the ultimate load conditions. Two critical cable design parameters, the effective tension and bending radius, are quantified through global load estimates, to subsequently inform the local stress analysis. The results will form the basis for future physical demonstration and validation tests. This paper will be of interest to technology developers and practitioners concerned with submarine dynamic power cables. It offers a methodology to directly compare and evaluate different cable design options and provides some design guidance for aluminum conductor cables.  

 Load and Fatigue Evaluation for 66 kV Floating Offshore Wind Submarine Dynamic Power Cable

Presented at the JICABLE19, 23rd-27th June 2019, Paris, France 
Floting Offshore Wind technology has seen a number of prototype deployments around the world in recent years. One of the critical components that must maintain the highest possible integrity is the dynamic power cable. This paper presents the approach and applied methods for the design work that informs the development and qualification of a 66 kV submarine dynamic power cable. The design envelope in quantified through coupled aero-hydrodynamic modelling, determining the ultimate load conditions for different cable configurations. The model sensivity and convergence for an OC4 floating design are explored regarding metocean conditions, computational is chosen as most suitable design, providing a compromise between hang-off tensions and induced bending stresses. The numerical results form the basis for subsequent physical cable demonstration and validation tests.
Innovative, low cost, low weight and save floating wind technology optimized for deep water wind sites.    

Presented at the EERA DeepWind 2020, 15th-1th January of 2020, Tronheim, Norway.


FLOTAN is a collaborative project funded by EU Research and Innovation programme Horizon 2020, under the Grant Agreement nº 815289. It is composed of 17 partners from 8 different European countries and has recently started (April 2019). The main objective of FLOTANT is to develop the conceptual and basic engineering, including performance tests of the mooring and anchoring systems and the dynamic cable to improve cost-efficiency, increased flexibility and robustness to a hybrid concrete-plastic floating structure implemented for Deep Water Wind Farms (DWWF).


According to WindEurope report, offshore wind is expected to produce 7% to 11% of the EU’s electricity demand by 2030, as offshore wind energy could have an average cost of 54 €/MWh in the most favourable locations. Energy produced from turbines in deep waters could meet the EU’s electricity consumption four times over, according to estimates from WindEurope. In consequence, encouraging the development and deployment of offshore wind in deep waters is a key strategic issue for the EU. With floating solutions, wind power can expand into new deep-water areas, often further from shore, opening vast new areas and markets currently unavailable for offshore wind. However, many elements of an offshore wind farm become more expensive as depth increases: mooring, anchoring and dynamic cables are the most obvious. Far-shore sites also pose additional challenges for installation, and O&M manoeuvres.

The cost of the mooring system is a growing part of the whole foundation costs as depth increases. Traditional mooring solutions, based exclusively on chains, are not a satisfactory solution, due to the high weight associated with long tethers and the lack of flexibility in the very likely case of excursions of the structure, due to currents and/or changes in the wind. The speed and off-set of these excursions can be important in the case of deep-water moorings, giving place to very important stresses in the rigid chains to counteract the inertia of the structure. Innovations in mooring components and anchoring systems to reduce loads and actively control and minimise excursions are required.

New challenges arise in DWWF for electrical transmission, as the power cable must be able to accommodate all movement and loading from the ocean in relation to the platform, as well as its own weight, and therefore has different performance specifications from the cable used in shallow-water wind farms. Advances in light weight dynamic cables are needed to reduce loads and achieve reliable and cost-effective export systems in FOW farms. Cost reductions should be achieved through optimisation of the whole energy export system, including the dynamic cable, the inter-array cabling, the floating offshore substation and the export lines.

Other aspects as installation and O&M strategies in DWWF should be optimised, boosting port-based pre-assembly and installation, removing the need for expensive heavy-lift installation vessels that would increase the investment needed as distance to shore is higher. Optimal marine management and predictive O&M strategies will enable the reduction of major repair costs, hence minimising the number of marine operations.

Expected Results

FLOTANT Innovative solutions will be designed to be deployed in water depths from 100m to 600m, optimizing the LCOE of the floating solution (85-95 €/MWh by 2030). Prototypes testing of this offshore wind floating platform and its associated mooring, anchoring and dynamic cable systems are foreseen in relevant environment and real sea conditions within the scope of the project. Moreover, the assessment and optimisation of the construction, installation and decommissioning techniques will also contribute to bring down the current cost of offshore wind energy, as well as, increasing its deployment. An expected 60% reduction in CAPEX and 55% in the OPEX by 2030, will be directly motivated by FLOTANT novel developments and additional reductions due to external technology improvements. In addition, environmental, social and socio-economic impacts will be assessed, increasing social acceptance of FOW in deep waters. 


Informing components development innovations for floating offshore wind through applied FMEA framework.    

Presented at the ASME 2020 39th International Conference on Ocean, Offshore and Arctic Engineering OMAE2020, June 28-July 3, 2020, fort laudardale, FL, USA (Virtual Conference-Online)

Future offshore wind technology solutions will be floating to facilitate deep water locations. The EUH2020 funded project FLOTANT (Innovative, low cost, low weight and safe floating wind technology optimized for deep water wind sites) aims to address the arising technical and economic challenges linked to this progress. In particular, innovative solutions in terms of mooring lines, power cable and floating platform, specifically designed for floating offshore wind devices, will be developed and tested, and the benefits provided by these components assessed. In this paper a purpose-built Failure Modes and Effect Analysis (FMEA) technique is presented, and applied to the novel floating offshore wind components. The aim is to determine the technology qualification, identify the key failure modes and assess the criticality of these components and their relative contributions to the reliability, availability and maintainability of the device. This will allow for the identification of suitable mitigation measures in the development lifecycle, as well as an assessment of potential cost savings and impacts of the specific innovations. The methodology takes into account inputs from the components developers and other project partners, as well as information extracted from existing literature and databases. Findings in terms of components innovations, their main criticalities and related mitigation measures, and impacts on preventive and corrective maintenance, will be presented in order to inform current and future developments for floating offshore wind devices.